Automated Production Line for Transformer Heat Sink Fins

• Customization: Available
• Transmission Mode: Rigid
• Drawcard: Non Flow Production Line
• Automatic Production Lin: Comprehensive
• Production Line Scope: Product Line
• Flexible Production Mode: Intelligent Manufacturing
• Degree of Automation: Other
• Transport Package: Wooden Box
• Specification: 1500 KG
• Trademark: TRINTFAR
• Origin: China
• Production Capacity: 500
• Package Size: 50.00cm * 50.00cm * 50.00cm
• Package Gross Weight: 1500.000kg

Product Description

Workflow

Work flow:Decoiling→roll forming→ hydraulic press→ turn over → multiple spot welding→ side seam welding → head welding → side shearing → head cutting → end product → automatic panel stacking machine

 

NO	Name	Quantity	Notes
1	Capacity	configuration 75 pieces/hour	Based on 2-meter-long products
2	Operators	1 person	One person is responsible for line inspection and maintenance, material supply to the line, and material rack replacement
3	Equipment area		65 meters long * 6.5 meters wide * 2 meters high
4	Equipment power distribution		Power supply Voltage 415 V +/- 10%, 330KVA

Product Legend

NO	Name	Notes
1	Workpiece material	Cold rolled plate
2	Workpiece thickness	1mm+1mm thickness 1.2mm+1.2mm thickness
3	Product length	650-4000 mm
4	Product width	520 mm & 380mm
5	Operation height	1m
6	Production capacity	75 pieces/hour (2m long plate)
7	Horizontal point spacing	Minimum 75mm Maximum 88mm
8	Vertical point spacing	40 - 100 mm
9	Reserved trimming width	5mm
10	Shoulder angle	8°, oblique shoulder without rounded corners
11	Manifold diameter	Φ89mm

 

Schematic diagram of the roll forming machine structure

 

Rolling forming station 1.  Rolling speed: 6-14 m/min 2.  Adjustable rolling pressure 3.  End punch: 315-ton hydraulic press 4.  Rotary encoder and servo drive system control the length and size accuracy of the radiator fins 5.  Equipped with a leveling mechanism to ensure the flatness of a single piece 6.  The unrolled material is placed on the unloading rack (with a load capacity of 5 tons) through the loading trolley and rolled into sheets.

Schematic diagram of the flip laminating machine structure

 

Flipping and joining station 1.    Conveying speed: 5~15M/min; 2.    Realize 180° flipping of radiator fins; 3.    The flipping device is composed of rotating rack, flipping rack, transmission system, flipping device, pushing device and other components. 4.    When the first sheet reaches the predetermined position, the flipping device flips it to the conveying rack on the other side.    Then when the second sheet reaches the preset position, the pushing device works and pushes it onto the first sheet, and the joining is completed.

Schematic diagram of double-head pre-spot welding machine

 

Double-head pre-spot welding station 1.   Two sets of spot welding pressure devices; 2.   Power 60KVA; 3.   After the flipping and assembly is completed, the pre- spot welding machine is used to fix and align the two workpieces to ensure the use of multi-spot welding. 4.   Pneumatic components: AirTac, SMC; 5.   Transmission motor: Wanxin. 6.   PLC: Mitsubishi; 7.   Touch screen: Weiluntong; 8.   Electrical components: Schneider.

 

Schematic diagram of gantry multi-spot welding machine

Gantry multi-spot welding station 1.12 sets of spot welding pressure devices; 2. Double-head welding head, 6 points per row; 3.  Number of AC power supplies: 12 sets; 4. Power: 12*50KVA; 5. Double-row welding to improve efficiency; 6. Pneumatic components: AirTac, SMC; 7. Transmission motor: Wanxin. 8. PLC: Mitsubishi;  Touch screen: Weiluntong; 9. Electrical components: Schneider.

Schematic diagram of double seam welding machine

 

Double-sided seam welding machine welding station 1.  Two sets of seam welding machines are arranged symmetrically on both sides; 2.  4 sets of seam welding pressure heads; 3.  Number of variable frequency welding power supplies: 2 sets; 4.  Power: 2*160KVA; 5.  Maximum pressure: 12000N; 6.  Differential transmission mechanism is adopted; 7.  Seam welding speed: 0-2.8m/min; 8.  Pneumatic components: AirTac, SMC; 9.  Transmission motor: Wanxin. 10.  PLC: Mitsubishi;  Touch screen: Weiluntong; 11.  Electrical components: Schneider; 12.  Linear rail: Hiwin.

 

Short side seam welding machine

Short side seam welder welding station -2 sets 1.  Each set of seam welding pressure head; 3.  Number of single inverter welding power supply: 1 set; 4.  Single equipment power :200KVA; 5.  Maximum pressure: 12000N; 6.  Use differential transmission mechanism; 7.  Seam welding speed: 0- 2m/min;

 

Schematic diagram of rolling shear leveling machine

Rolling shearing and leveling station 1.   It is composed of machine box, drive device, shearing device, edge crushing mechanism, leveling mechanism, electronic control system, pneumatic system, etc.; 2.   The rolling shear disc is used to cut the two sides.   The cutter disc material is alloy tool steel, which is impact-resistant, wear-resistant and has a long service life; 3.   The width spacing on both sides of the rolling shear is adjustable and locked firmly; 4.   The edge material after rolling shearing is chopped by the rolling cutter wheel; 5.   The product after rolling shearing is straightened by the leveling wheel; 6 Rolling shearing speed 2-6m/min; 7.   Driving power: 4KW.

Schematic diagram of end punching machine

End punching station 1.   It is composed of a base, a lifting mechanism, a punching frame, a punching die, a punching cylinder, a lifting cylinder and a hydraulic station; 2.   It is used for shearing of loose ends to ensure the alignment and consistency of the edges; 3.   The punching die is designed with a beveled edge to reduce the punching force; 4.   Punching machine pressure:160T.

 

Schematic diagram of finished product palletizer

Palletizing station 1.  Storage quantity of a single palletizing rack: 40 pieces; 2.  Pallet spacing: 45mm; 3.  Grabbing method: When the material flows in, the cylinder clamps, and the gripper turns 90 degrees to put the material on the palletizing rack; 4.  Working method of the material cart: It uses servo stepping movement, and moves to the next material placement position after putting one piece, until the entire rack is full, and then the material cart is replaced manually;

 

Equipment Configuration List

NO	Name	model	qty	Unit	Remark
1	Automatic winding machine	FJJ-0-0	1	Set
2	Roll forming shears	CXJ-0-0	1	Set
3	Flip closing machine	FZJ-0-0	1	Set
4	Double head pre-spot welder	DN60-2C	1	Unit
5	Gantry 12 head spot welding machine	LM-12C	1	Unit
6	Long side seam welder	2*FVM160	1	Unit
7	Short edge seam welder	2*FVM160	1	Unit
8	Roll flattening machine	JPJ-0-0	1	Unit
9	End punching machine	CQJ-0-0	1	Unit
10	Finished product palletizer	MDJ-0-0	1	Unit
11	Conveyor rack	SSJ-0-0	11	Set

 

Specification

BVM-170KVA	parameters
Input voltage	380±10% (three-phase) 50HZ
Input power	2x250KVA
Secondary Voltage	11.3V
Maximum short circuit current	50KA
Insulation resistance	Input power to the fuselage insulation resistance ≥ 2.5MΩ
Working environment	temperature≤40ºC, humidity≤90%
Cylinder model	Φ160*80
Maximum working pressure	12000N
Air source pressure	0.6MPa
Water source pressure	0.15MPa~0.30MPa
Water flow	30L/min
Welding wheel diameter	280mm

Company Profile