High-Efficiency Digital Induction Heating Equipment with Circulating Water Cooling

• Customization: Available
• After-sales Service: Available
• Warranty: One Year
• Model NO.: DIH-100
• Type: Induction Heating Machine
• Certification: CE, ISO
• Structure: Vertical Type
• Brand: Optional
• Working Frequency Range: 30-60kHz
• Input Voltage: AC 380V
• Cooling Mode: Circulating Water Cooling
• Suggested Pump Power: 1.1kw/1.5kw
• Cooling Water Pressure: 0.1-0.3MPa
• Transport Package: Wooden Box Package
• Specification: >150kg
• Trademark: Flasteed
• Origin: China

Product Description

The Digital Induction Heating Machine from Flasteed (Ningbo) Robot Co., Ltd. is an avant-garde piece of equipment that leverages the groundbreaking principle of electromagnetic induction to achieve heating. Renowned for its high efficiency, this machine is a paragon of energy conservation and precision control, ensuring peak performance in every operation.
This versatile device finds its extensive applications in a myriad of scenarios demanding superior heating efficiency. Whether it's for plastic drawing, extrusion processes, or the production of plastic profiles, this machine excels. Additionally, it's the go-to solution for pipeline heat tracing, such as critical oil pipelines, and is indispensable in the heat treatment of metal materials, including tasks like steel pipe quenching and specialized steel bar heat treatment.

Features

Process Customization and Storage

Users are empowered with the flexibility to tailor programming and craft processing workflows to meet specific technical requirements. The system boasts a generous storage capacity, accommodating up to 40 distinct processing programs, ensuring seamless adaptability to varied demands.

Real-Time Monitoring of Running Status
Harnessing the efficiency of the MCU processor, this system vigilantly supervises the power supply's operational parameters in real-time, tracking metrics like voltage, current, power, frequency, and temperature. With the capability to capture 200 data points per second, this technology truly embodies cutting-edge online monitoring.

Process Data Traceability
Achieve comprehensive traceability with real-time filing of process data. This innovation allows for advanced application analysis, with data stored on a computer using a U disk. Specialized software facilitates thorough querying and detailed analysis.

Online Display and Handling of Faults
In the event of operational mishaps or alarms under exceptional conditions, the intuitive touch screen promptly displays fault details, enabling precise monitoring of individual components (like IGBT). Users can click on the fault help feature to effortlessly access solutions for the specific issue at hand.

Hardware Control
Seamlessly blend classical physical button control with modern remote IO operations. The power control system adeptly supports 4-20MA and 0-10V analog volume controls, providing unmatched flexibility.

Software Control
The software offers comprehensive control over the equipment's operation, including start and stop functions, power adjustments, and precise monitoring of operational parameters such as voltage, current, power, frequency, and fault information.

Bus Control
The communication interface is engineered to support RS232/485 serial ports and the standard Modbus communication protocol, ensuring seamless integration with industrial environments. It also offers protocol customization to meet specific requirements.

Automatic Control
Tailored to meet diverse customer requirements, this system effortlessly achieves various working modes including scheduled heating, fixed energy heating, curve heating, constant temperature heating, and consistent power heating, offering unmatched versatility.
 

Inverse frequency self-adaption	Inverse load self-adaption	Power and temperature self-adjustment	High power factor control
Super-audio frequency automatic tracking range: 15-60 KHz, IGBT high frequency automatic tracking range: 60-150 KHz, SIC high frequency automatic tracking range: 200-400 KHz	After the process adjustment and the load change, the power supply and the load will automatically match to the best working condition.	In constant power mode, the power is automatically adjusted with the load change. Precise and stable control of temperature is achieved by setting the heating power and time.	For random load matching with 1% -100% power output, the power factor is greater than 0.95, without a separate power compensation device.

 

Product Parameters

 

Item	Model		DIH-30	DIH-40	DIH-50	DIH-70	DIH-80		DIH-100	DIH-130
Power	Input voltage	V	AC~380V±10%/Three phase three wire
	Max. output power	KW	30	40	50	70	80		100	130
	Max. input current	A	46	61	76	106	122		152	198
	Cross sectional area of copper core cable	mm²	≥16	≥25	≥25	≥35	≥50		≥50	≥70
	Working frequency range	KHz	30-60KHz
	Cooling mode		Circulating water cooling
	Cooling water pressure	Mpa	0.1-0.2				0.15-0.3
	Cooling water flow rate	L/Min	20	25	35	45	50		85	100
	Suggested pump power	KW	1.1				1.5
	Cooling water temperature	ºC	10-45ºC
	Outline dimension	CM	57*56*115				68*65*145
	Weight	KG	100	100	110	110	170		180	190
Transformer	Cooling mode		Circulating water cooling
	Cooling water pressure	Mpa	0.1-0.2				0.15-0.3
	Cooling water flow rate	L/Min	20	25	35	45	50	85	85	100
	Cooling water temperature	ºC	10-45ºC
	Outline dimension	CM	59*35*52	69*35*51				69*46*70
	Weight	KG	50	60	60	70	75		115	120

 

Applications

Certifications

 

Packaging & Shipping

 

 

 

FAQ

Q: Are you a manufacturer or integrator?
A: We are an integrator and have our own factory.
Q: Can you customize the machine?
A: We support OEM/ODM service and can customize the machine according to your requirements.
Q: How long is your warranty period?
A: We offer a one-year warranty, except vulnerable and consumable parts.
Q: What certifications do the laser equipment hold?
A: Our machines are certified with CE and ISO standards.
Q: Do you support after-sales service overseas?
A: Yes, we support after-sales service online and offline.
Q: How long is the delivery time?
A: Delivery time for standard machines: 7-15 working days
Delivery time for customized machines: According to the degree of customization, about 1-3 months
Q: What is the payment terms?
A: We ship with full payment, and we can negotiate payment terms.