Full Automatic Power Transformer Radiator Production Line

Product Details
Customization: Available
Warranty: 1 Year Warranty
Capacity Config: 60 PCS/H (Based on 2m Products)
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  • Full Automatic Power Transformer Radiator Production Line
  • Full Automatic Power Transformer Radiator Production Line
  • Full Automatic Power Transformer Radiator Production Line
  • Full Automatic Power Transformer Radiator Production Line
  • Full Automatic Power Transformer Radiator Production Line
  • Full Automatic Power Transformer Radiator Production Line
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Basic Info.

Model NO.
TF-SR
Operators
1 Person
Equipment Area
65m *6.5m*2m(L*W*H)
Equipment Power Distribution
330kVA
Transport Package
Wooden Box
Specification
other
Trademark
Trintfar
Origin
China

Packaging & Delivery

Package Size
50.00cm * 50.00cm * 50.00cm
Package Gross Weight
1200.000kg

Product Description

Workflow
Full Automatic Power Transformer Radiator Production Line
Work flow:Decoiling→roll forming→ hydraulic press→ turn over → multiple spot welding→ side seam welding → head welding → side shearing → head cutting → end product → automatic panel stacking machine
 
Main equipments
Full Automatic Power Transformer Radiator Production Line Rolling forming station

Rolling speed: 6-14 m/min

Adjustable pressure

End punch: 315-ton hydraulic press

Rotary encoder & servo drive for length/size accuracy of fins

Leveling mechanism ensures flatness of single piece

Unrolled material placed on 5-ton unloading rack via loading trolley & rolled into sheets

Optional buffer pit per customer request
Flipping and joining station

Conveying speed: 5-15 m/min

180° flipping of radiator fins

Flipping device: rotating rack, flipping rack, transmission system, flipping device, pushing device, etc.

First sheet reaches preset position → flipped to opposite conveying rack

Second sheet reaches preset position → pushing device moves it onto the first sheet, completing the joining
Full Automatic Power Transformer Radiator Production Line
Full Automatic Power Transformer Radiator Production Line Double-head pre-spot welding station

Two sets of spot welding pressure devices

Power: 60 KVA

After flipping & assembly, pre-spot welding machine aligns & fixes workpieces for multi-spot welding
Gantry multi-spot welding station

12 sets of spot welding pressure devices

Double-head welding head, 6 points/row

AC power supplies: 12 sets

Power: 12 * 50 KVA

Double-row welding for improved efficiency
Full Automatic Power Transformer Radiator Production Line
Full Automatic Power Transformer Radiator Production Line Double-sided seam welding station

2 sets of seam welding machines, symmetrically arranged

4 sets of seam welding pressure heads

2 sets of variable frequency welding power supplies

Power: 2 * 160 KVA

Max pressure: 12,000 N

Differential transmission mechanism

Seam welding speed: 0-2.8 m/min
Rolling shearing and leveling station

Composed of machine box, drive device, shearing device, edge crushing mechanism, leveling mechanism, electronic control system, pneumatic system, etc.

Rolling shear disc cuts both sides; cutter disc made of alloy tool steel (impact-resistant, wear-resistant, long service life)

Rolling shearing speed: 2-6 m/min

Driving power: 4 kW
Full Automatic Power Transformer Radiator Production Line
Full Automatic Power Transformer Radiator Production Line End punching station

Composed of base, lifting mechanism, punching frame, punching die, punching cylinder, lifting cylinder, and hydraulic station

Used for shearing loose ends to ensure edge alignment and consistency

Punching die with beveled edge to reduce punching force

Punching machine pressure: 160 T
End argon arc welding station

2 sets of equipment, arranged symmetrically

1 set for welding front end, 1 set for welding rear end of workpiece

4 sets of Panasonic argon arc welding power supplies

Current range: 5-315 A

Welding speed: 300-600 mm/min
Full Automatic Power Transformer Radiator Production Line
Full Automatic Power Transformer Radiator Production Line Palletizing station

Storage qty per palletizing rack: 40 pcs

Pallet spacing: 45 mm

Grabbing method: Cylinder clamps material, gripper turns 90° to place on rack

Material cart working method: Servo stepping movement, moves to next position after placing 1 piece, manual cart replacement when rack is full


Optional accessory machines
 
Full Automatic Power Transformer Radiator Production Line Full Automatic Power Transformer Radiator Production Line Full Automatic Power Transformer Radiator Production Line Full Automatic Power Transformer Radiator Production Line
Header pipe punching machine Assembly Fixture Flange welding table Turn over table for assembling welding
The Header Punch Machine automatically indexes to create up to 40 slot pairs on a pipe (max 40 panels). The pipe is cut with 2 specially shaped rectangular slots per panel. Internal support prevents deformation during punching. Cycle time per punch: ~6 seconds. The Horizontal Assembly Fixture aids in assembling radiator panels to header pipes. Panels are placed in a rack fixture at the Automated Stacking Machine and then into the fixture. One end is manually adjusted for length, while the other end uses a hydraulic press to hold and position for tack welding. The powered flange-mount fixture is designed to accurately align mounting flanges on the radiator centerline. With powered adjustments for panel length and assembly depth, it allows quick reconfiguration for production changes. Servo motor positioning ensures precise assemblies. The powered turnover fixture is designed to turnover the radiator elements for the radiator assembly, after welding the header pipe from one side, then turnover the radiator to weld another side.


Other informations
Product Details Technical Services
Trintfar Horse Transformer Radiator Fin Production Line meets international standards and offers a more economical and competitive price. Adhere to customer-centricity and provide your company with comprehensive pre- sales and after-sales services such as installation, commissioning, training, and maintenance.
Fully Automatic Transformer Radiator Fin Production LineLayout Diagram

Pre-sales service: Before signing the contract, the company provides customers with various production process solutions and technical consulting services for equipment.

Installation and commissioning: According to the contract, our company will safely transport the equipment to the installation site designated by the user within the specified time, and send technical service engineers to install it on site. When the user has the basic installation and commissioning spare parts, the technical service engineer will install and debug the machine for the user to use, ensuring that the installation and commissioning site environment is neat, clean and orderly.

After-sales Training: The company offers free technical training (min. 5 days) at the buyer's site or the seller's training center. Key topics include:

  • -Control software usage
  • -Power on/off procedures
  • -Panel and software parameter settings
  • -Basic machine cleaning and maintenance
  • -Handling common hardware failures
  • -Operational precautions

Equipment maintenance

  • -One-year warranty after final acceptance;
  • -Customer service response time is within 24 hours;
  • -Paid repairs are provided after the warranty period.
Full Automatic Power Transformer Radiator Production Line
Production Results
Full Automatic Power Transformer Radiator Production Line


Equipment Configuration List

No Name Model Qty Unit
1 Automatic unwinding machine FJJ-0-0 1 Set
2 Rolling forming shearing machine CXJ-0-0 1 Set
3 Turning and assembling machine FZJ-0-0 1 Set
4 Double-head pre-spot welding machine DN60-2C 1 Unit
5 Gantry 12-head spot welding machine LM-12C 1 Unit
6 Double-side seam welding machine 2*FVM160-2C 1 Unit
7 Rolling and leveling machine JPJ-0-0 1 Unit
8 End punching machine CQJ-0-0 1 Unit
9 End argon arc welding machine YHH-4C 2 Unit
10 Finished product stacking machine MDJ-0-0 1 Unit
11 Conveyor rack SSJ-0-0 10 Unit

Control system List

Pneumatics Airtac
Control Mitsubishi or Siemens
Servo Systems Yaskawa
Linear Bearings & Actuators THK
Hydraulic Yuci
Electrical Schneider, Siemens

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